painting procedure for steel structure pdf
High quality painting of piping and equipments as well as structures, is essential to avoid corrosion. ongoing process to keep technical information relevant and current, as well as provide consistency with the department’s vision. Corrosion protection painting is a process where quality cannot be fully assessed merely based on the ac-ceptance inspection of the finished coating. SSPC is the leading source of information on surface preparation, coating selection, coating application, environmental regulations, and health and safety issues that affect the protective coatings industry. [1] Bigos, J., G.W. PROJECT NUMBER 5e. Now, fill a clean paint tray with an oil-based paint designed for metal. Smith, E.F. Ball, and P.J. Also, verify that the material storage life date, shown on the label, has not been exceeded. Painting not only gives a good appearance to a structure but also provides protection against various infiltrative actions such as corrosion, decaying, weathering, etc. 5 NDT procedures AWS D1.1 AWS D1.1 Procedures H R A ‐ 6 NDE Personnel Certificates AWS D1.1 AWS D1.1 Certificates H R ‐‐ 7 Painting Procedure SSPC SSPC Procedure H R A ‐ 8 Visual Inspection of Materials for General Appearance, Corrosion and Dimension ASTM ASTM Original Material Certificates HH‐‐ Steel structures affected by the regulation include structures that are permanently fixed in an outside location, mobile or portable steel structures located outside during lead paint removal, and exterior metal building components. Removal can employ a variety of methods as simple as hand held power Mill scale, dirt, laser scale, rust, heat-treat scale, grease, and dust interfere with paint and coatings’ adhesion to structural steel and must be removed before steel members can be coated. hޤUmo�0�+��j����HIӴLK�N��7A"�����;���5˄���{��$'�HA|x[�;0��r\"����p.9�.l�0{��>�}�}�%WW��U߆:� Epoxies, vinyls, asphalt or welding slag must be removed before galvanizing by grit-blasting, sand-blasting or other mechanical means. W . by brush, to ensure adequate film thickness of areas of difficult access. What are structural steel fabricators doing about surface preparation, and what options are available? �t�l�ٚ��Z��/�;-��i�͏���]-d]���x[ ��V�k��B)W[+� “Spray painting” consists of the painting operation itself followed by coated film drying. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) Naval Surface Warfare Center CD Code 2230 - Design Integration Tools 2-Painting After the preparation, surface inclusive 2 steps. Allow them to dry; Fill up any cracks. CLEANING AND PAINTING EXISTING STEEL STRUCTURES Effective: October 2, 2001 Revised: October 23, 2020 Description. Painting involves not only total surface cover but also markings of various types such as line numbers, fluid codes, flow arrows, equipment numbers etc. 52 0 obj <> endobj TASK NUMBER 5f. X . Step 1: Ideation. %%EOF 1.6 Steel structures – Eurocode 3 1.6.1 Structural analysis 1.6.2 Sway stiffness 1.7 Steel design strength 1.8 Structural integrity . Corrosion protection painting is a process where quality cannot be fully assessed merely based on the ac-ceptance inspection of the finished coating. This work also includes the painting of those designated surfaces. ... – Stainless steel trays – Paint area over Bent Weathering Steel . Second step is move the painting surface in the warm cabin for 10 Approximately190-210 C): Surface Preparation and Painting Procedure:هژوﺮﭘ مﺎﻧ Customer: 10.1.2 Field painting on steel surfaces. 1.6 Steel structures – Eurocode 3 1.6.1 Structural analysis 1.6.2 Sway stiffness 1.7 Steel design strength 1.8 Structural integrity . Description. CLEANING AND PAINTING EXISTING STEEL STRUCTURES. 5 0 obj What are structural steel fabricators doing about surface preparation, and what options are available? b. Procedure to Determine the Presence of Soluble Lead and Insoluble . Wait at least 24 hours for the primer to dry. Likewise, steel must be protected from corrosion in special applications such as the corrosive environment of a paper processing plant or a structure with oceanfront exposure. Without proper preparation, even the most advanced metal coating technologies will fail. 60 0 obj <>/Filter/FlateDecode/ID[<2DEDE85ED0E98091ABC17C765846DE74><2EE26680FDEC6C48A0A924D0998339CB>]/Index[52 19]/Info 51 0 R/Length 60/Prev 40127/Root 53 0 R/Size 71/Type/XRef/W[1 2 1]>>stream Contractor Quality Control Plan for Steel Structure Construction ----- 3 2.2.3 Lightweight mortar 1) Preparation of steel surface 2) Fixing of metal lath 3) 3) Thickness H 2.2.4 Preformed board 1) Preparation of steel surface 2) Installation of performed board 3) Joint of board H 2.3 Painting of structural steel 1) Hot dip galvanized used in many types of industrial painting. 2.1 Local buckling 2.2 Classification 2.2.1 Classes of cross-sections 2.2.2 Classification process 2.3 Example 2.1 – Section classification �����cE�]��B�.���F���J���l�� �Q. Hence the paint should be selected based on many factors such as type of surface, type of environment, etc. Pre Painting Process. The periodical painting of steel girder bridges is essential to protect them from corrosion and enhance safety of travelling public. 8, pp. Check the surface for any leakage or dampness.If you found any such problems rectify them before starting to paint. TxDOT Bridge Division . Weathering steel (Specification 3309) forms a ... closely monitor the procedures found in the paint But however, paint film also gets deteriorated by these actions. However, present practices of painting … Procedure to Determine the Presence of Chromate in Coatings. TASK NUMBER 5f. To turn your first metal paint job into a successful experience, we invite you to check the next five steps to preparing metal for paint. %PDF-1.5 %���� h�b```f``�g`b``���ˀ ��@���q��ac��;|��'�\d�г�|�����u�rH� ��x�3�08 ��30�,Ҍ@��J;�B��z �x� PROJECT NUMBER 5e. Painting specification for […] (���� � ��0�00�B�=�A���ȵ�G���?#����wzx߀���MXtJ2���Ey dq��$9i�+�f]y+ PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) Naval Surface Warfare Center CD Code 2230 - Design Integration … Procedures Handbook Surface Preparation and Painting of Tanks and Closed Areas 5a. %�쏢 PN 891 – 3/22/2004 - PAINTING OF STRUCTURAL STEEL This proposal note replaces 2002 CMS 514 . �evNё�J�ݻ1�x`�`z.�Қ{�����A� PROGRAM ELEMENT NUMBER 6. Painting of these structures is essential to enhance their life as well as from aesthetic considerations. 6-14. normally five to seven years but if the condition of painting deteriorates on account of frequent operations of the opening and closing of gates in every season, the painting work can be taken up earlier also to save the gate and ancillary steel structure with the prior approval of concerned Chief Engineer. This work also includes the painting … Structural steel fabrication is a multifaceted process that requires specialized knowledge, skills, and resources to complete successfully.To create structural steel beams, components, or equipment, a good metal fabricator follows a specific process:. SSPC: Steel Structures Painting Council. 10.1.1 Painting/coating shall be applied in accordance with the paint manufacturer’s instructions and this procedure. Whether air spray, airless spray or brush. SURFACE PREPARATION AND PAINTING STRUCTURAL STEEL 5-393.450 5-393.451 GENERAL Painting steel structures serves primarily to protect steel against corrosion (rusting) and, secondarily, to improve its appearance. Procedures Handbook Surface Preparation and Painting of Tanks and Closed Areas 5a. MATERIAL AND EQUIPMENT SPECIFICATIONS ASTM's paint and related coating standards are instrumental in specifying and evaluating the physical and chemical properties of various paints and coatings that are applied to certain bulk materials to improve their surface properties. EI 05-038 Page 1 of 23 L 05/04/06 Make the following changes to Volume 2 of 3 of the Standard Specifications of January 2, 2002. ... rust, and paint be removed by this process. WORK UNIT NUMBER 7. endstream endobj 53 0 obj <> endobj 54 0 obj <> endobj 55 0 obj <>stream Strategy 1: Total Removal of all corrosion/paint. 70 0 obj <>stream by Tooke Gauge (ASTM D 4138) U . It should be treated with recommended crack filling process. Lead Chromate in Coatings. Surface preparation can run from simple chemical cleaning to abrasion methods such as … dirt, paint markings, grease and oil from the metal surface. Painting of these structures is essential to enhance their life as well as from aesthetic considerations. bL\S�H�1n���YLL�������+���9q�XvB�i4��[p�亠�E�C0`:8�D�0�D�Ӎg?���:�)o�a��������\�u ��\�� �::ϾV����r�A�����q?���m�f�I�b�G�y`��̫�0t����1�}U�rf.�x� Z� �ȹ��)1 �����c��X��r n����E���N� GRANT NUMBER 5c. There are two types of structural steel painting operations: first time or new construction paint jobs and repaint or ... For maintenance paint jobs, preparation procedures are usually complex and difficult since existing coats of paint usually have to be removed. The ideation stage can be as creative or as standard as the client desires. Adequate surface preparation is a vital prerequisite for ensuring the quality and longevity of metal coatings. This specification covers the requirements for power tool cleaning of steel … More of an art than a science, cost estimating requires a thorough understanding of project scope, past price history, and current market conditions, as well as with a generous application of human judgment. 5 GENERAL REQUIREMENTS 5.1 General Selection of coating systems and application procedures shall be made with due endstream endobj startxref TS3 – Tightening Procedure for high strength steel bolts Part-turn Method Arumoy Dasgupta ScopeThis Specification covers the tightening and inspection procedures to be adopted in tightening High-Strength steel bolts using the part-turn methods.The governing Australian Standards shall be the current issues and amendments of AS 4100 and AS/NZ 1252. § 565-2.01 Page 5-103 Delete line 3 and Add “Structural Steel Paint Class 1 708-01” § 565-2.04 Page 5-103 Delete lines 35 to 43 and Replace with the following: “D. ��Z6��S�k���zX�9�71W�5u������:�E�ᔕu]���ߎ��T�F���P��4�D�Qzb%��ue�s�Ҡ.�^N���E`:�?��wRm��uW+^�5L@֢h� ��!q>����ڍ�'g9�֖�X�s��e%�/Vug��umJ��V�4��E�~�_]���+ØQo��6d�| ����+u'T���M�� ^��*�?V���-�Ldӊ�p����k�&^2v����${�Um�y[�QOAp��X�5�dx�8�>5R��t�tM�k���f��(��� The periodical painting of steel girder bridges is essential to protect them from corrosion and enhance safety of travelling public. Mill scale, dirt, laser scale, rust, heat-treat scale, grease, and dust interfere with paint and coatings’ adhesion to structural steel and must be removed before steel members can be coated. 0 .f���ʟ'h ������u ��ZJ�d\SD�H���ߵ�����PKS�f E4�����q��+��Ո9 ��k���v~f=��A7�2�V���rx]�� �,�`�6M����5�t+��uݚ�w��uYU����]#d�C�թKz"��������A������?�������Ɓ5��v6�����>c5.hV�qom���ٜm;�)���;z���\veYo�owƀ��������4Ȳ�5n�@������vۈ�m��+���������?�T�y/�Q7���_GVRO�����I�(n�(�3R��)�S��+�缜�pb�ErjB� ���=���*��j�,o�4����!�A�fR�Aȶ�mW�R�� F���Т4+�����Q���;p9���\�|���Sz|�{�'�+��M�61�a PURPOSE This procedure outlines the general requirements for the repair of painted/coated surfaces. They should not be used on projects with only minor or incidental work involving lead exposure. The paint manufacturer’s instructions shall be followed as far as practicable at all times. AUTHOR(S) 5d. The paint will need to be sampled, so consult the Job Guide Schedule to find out what sampling frequency and procedure you will need to … Likewise, steel must be protected from corrosion in special applications such as the corrosive environment of a paper processing plant or a structure with oceanfront exposure. h�bbd``b`j�@�� H0� q7H�-��2012�c`$���8�@� V!� 3.0 SUBMITTALS G�:;�7.�� �OP����&~>gK��ݛ��n$ik:C;��z��we�c�:��"ޅ�9qěA #����"^�����P�yt ���u!����W�p�� �u7I��X�8*&�?2�8Llx�p�m�se�x.aƅ�6�;'#+�#�QL �N8���`����6�)fѣl�W�t�}s�X��Į�s�s�s䙻��D:Ң�p�>)�99 �u���������Y����M�� |�{����n�8V6�;��f���l�CPZ{�>=b�FT�G�Z�H��������g���EGȓ g�bN�\"�8����G�!,��0d�u���e�XPqѲ�X��p�2��,!��^�Mv���{��dj,������_�z �[�j��%�8���e~wh��a����*F�t��ƌ�5��C���ն�[:�S��@�y4��l�q�Ų ?2�x5�ww͞��q����T�� '��s�_/�BeC39�aP,��K�a-XC}�L�gƄ���[�|�M�xׄ"��� Otherwise, defects […] 9. GRANT NUMBER 5c. ... – Stainless steel trays – Paint area over Bent Weathering Steel . The paint used in the painting process is diluted with thinner, and solid portions in the paint CHAPTER 2 RESISTANCE OF CROSS-SECTIONS . For structural steel, this provision usually takes the form of painting. “Structural Steel Painting: Field Applied repair, or demolition of structures is a major item of work defined by § 109-16. "Painting Structural Steel," Engineering Journal, American Institute of Steel Construction, Vol. PROGRAM ELEMENT NUMBER 6. Keane, John D. (1971). Painted Steel – System IV – non coastal new ... procedures • A490 bolts require impact wrenches that might not be available • Max Spacing painting / coating for the touch-up and repair of damaged external or inter nal surfaces of existing structures and facilities including structural steel works, process piping, pressure vessels, galvanized surfaces and equipment. 1. Remove paint and correct defects or damaged areas, MATERIAL AND EQUIPMENT SPECIFICATIONS SSPC-SP 3, Power Tool Cleaning. WORK UNIT NUMBER 7. Success of the coating work depends on many aspects (paint specification, paint systems certification, surface preparation, coating application, certified inspectors’ activity, etc.). 9. Finally, wait at least 12 hours to let the paint dry before handling the metal. 1. x��\�r�6}������� Ad�'�J*W[��Zgdi$ymkd�r���/^�$� ���Hvv7�JQC\�� �YB����sg�W�?����U����������ͪ�������^��:1������'�Bt][��/ת(Eۮ%����ճ��������'߭v��B�j���-t�2/N��2�r}���/�)Y'�FjQ���6��J�J�z��V It helps ensure long life of a constructed plant and low maintenance costs. Smith, E.F. Ball, and P.J. A flow diagram of the spray painting process is shown as an example in Fig. Then, coating manufacturers ... is necessary to ensure that the design life of each structure is achieved. AUTHOR(S) 5d. 9E�����_�YO�7����'���M2�WS ��,-�d���i�{L������L+FMLJ9��ѵ��z� �[u�-I��2R��G�W � �8���J4&t>ajj����X|�1��õF��YSv]�B�!�vi�,N7G�� This work shall consist of the preparation of all designated metal surfaces by the method(s) specified on the plans. Steel Structures Painting Council (SSPC) Publications. �ېc4F�C:-r �(t ���XΫb*���ɔF�U/�C��6'�qV+f��p�.�a���ѮT}zZ�;��+�k�ˡ�qy���F���l �t���X�;������p� kt�K�;��i��Ui�]�}�UԬg�Q��Rz���E��3�zl2ې8�q��F�:S��P���yMh��Ui����|S�ig� %PDF-1.4 SSPC – Steel Structures Painting Council AASHTO – American Association of State Highway and Transportation Officials ASTM – American Society for Testing and Materials 2.2 Related Specifications Specifications for Supply and Fabrication of Structural Steel Specifications for Erection of Structural Steel. 9 Steel structure surface preparation for painting SSPC Painting Manual Good Painting Practice, Steel Structures Painting Manual 9 Containment of paint removal debris SSPC Guide 6 Guide for Containing Surface Preparation Debris Generated During Paint Removal Operations 5.4. Apply the paint using a brush or roller, starting with the exterior edges to paint the trim before working your way to the easier, flatter sections. Minimum 7-21 days. Structural Steel Design, Fabrication, and Construction Jamie F. Farris, P.E. 9 Steel structure surface preparation for painting SSPC Painting Manual Good Painting Practice, Steel Structures Painting Manual 9 Containment of paint removal debris SSPC Guide 6 Guide for Containing Surface Preparation Debris Generated During Paint Removal Operations 5.4. Steel Structures Painting Council (SSPC) c. NACE Standards d. ISO 4624, ISO 2802 The contractor shall arrange, at his own cost, to keep a set of latest edition of all the reference standards and codes at work site. Structural Steel Design, Fabrication, and Construction Jamie F. Farris, P.E. This proposal note places additional ... work and for at least 10 workdays after completely painting each structure to allow for ... 514.19 Repair Procedures. Surface preparation shall be finished in accordance with this procedure Section 8.0 before application of primer. Pickling - Scale and rust normally are removed from the steel surface by pickling in a dilute solu- stream <> On these projects, worker protection will be required by § 107-05. Procedure for SSPC-VIS 2 (2000 Revision) V . CONTRACT NUMBER 5b. CHAPTER 2 RESISTANCE OF CROSS-SECTIONS . 2.1 Local buckling 2.2 Classification 2.2.1 Classes of cross-sections 2.2.2 Classification process 2.3 … TS3 – Tightening Procedure for high strength steel bolts Part-turn Method Arumoy Dasgupta ScopeThis Specification covers the tightening and inspection procedures to be adopted in tightening High-Strength steel bolts using the part-turn methods.The governing Australian Standards shall be the current issues and amendments of AS 4100 and AS/NZ 1252. normally five to seven years but if the condition of painting deteriorates on account of frequent operations of the opening and closing of gates in every season, the painting work can be taken up earlier also to save the gate and ancillary steel structure with the prior approval of concerned Chief Engineer. TxDOT Bridge Division . Ensure sufficient curing has been done to the walls. Stripe Coat: Coat of paint applied to welds, edges, etc. >���5��=�"���kӘ*�����ҙ�7�'љ��Ff[�h�hRA#>=oڎފT�5o�d$J����P!4��f�v7>`���8M���k�͔x;�� 8ftWPG�HG�K٥nVD�a��-����b6� ����MJ 3����zd4F2��q �� D#k-�`.�\��9��tnl*՜{�Eȩ�v��\�)H�e���,���_�_�1�a��۸�d�&��,���ٔ���x��u�Ȗ�7Y5f_s�W��r�6�7��zy�^XX�#��2Gk��j�٨à1����I:m�%�o�00(�3۽o��9l�5�N�]��D �5C�ZZ�Ԇ�)_#�i8x:G�� �E���>�s ��&�a?�{�Hx���IX�F� �g~d �$�A�����G �k�yY��b���K?�L���y��9�LF*�V.#�j���(�wa��G��7K���83V��JW �V ZH� paint, it must be done according to the specification. [1] Bigos, J., G.W. Procedure for Measuring Dry Film Thickness by Destructive Means . However, present practices of painting leave a lot of scope for improvement of quality This work shall consist of the preparation of all designated metal surfaces by the method(s) specified on the plans. CONTRACT NUMBER 5b. Effective: October 2, 2001 Revised: October 23, 2020. Mill scale, rust, and paint are considered adherent if they cannot be removed by lifting with a dull putty knife. 0 First step is spray the polyester powder type color regulated voltage and suitable distance between gun head and surface. “Jacket Immersed Area,” for steel substrates. m��n�U����>��(���z�V����U�U���k�ZpO���IcQ��L)�z t�7�B��Y�o�f�,���e�q8�. Painted Steel – System IV – non coastal new ... procedures • A490 bolts require impact wrenches that might not be available • … EACH MATERIAL of construction requires its own provision for maintaining appearance and protection. 5 NDT procedures AWS D1.1 AWS D1.1 Procedures H R A ‐ 6 NDE Personnel Certificates AWS D1.1 AWS D1.1 Certificates H R ‐‐ 7 Painting Procedure SSPC SSPC Procedure H R A ‐ 8 Visual Inspection of Materials for General Appearance, Corrosion and Dimension ASTM …
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